The Rammed Earth Construction Specialists

WELCOME TO EARTH STRUCTURES

Award winning sustainable design and construction

Earth Structures Group specialises in the construction of rammed earth walls. It's what we do, and we do it really well...

Over the past 30 years, contemporary rammed earth walls have become a much loved building material for Australian architects who understand its unique thermal and aesthetic benefits.

No other walling system offers the same “humble majesty” of these walls (as described by a recent client). In an era of rising concern for our environmental future, rammed earth walling can offer low embodied energy, very high thermal mass and with ISE, our insulated external wall system, high R value as well.

Read More

FEATURED PROJECTS

Below are some recent projects completed by Earth Structures Group

St Andrews Beach Brewery,
Mornington Peninsula

St Andrews Beach Brewery located on the Mornington Peninsula was transformed from one of Australia's premier horse training facilities. Now it is a culinary destination with a full-scale brewery, cellar door, tasting rooms, bar and indoor plus alfresco areas.

View More Projects

Bushey Cemetery,
Hertfordshire

Located in London's Green Belt is one of the UK’s most significant Jewish cemeteries. Situated on 16 acres of natural beauty the Architect ‘Waugh Thistleton Architects’ worked closely with the United Synagogue to build two new prayer halls.

View More Projects

BUSINESS PHILOSOPHY

Over 30 Years of Rammed Earth Experience

1400+ Buildings Worldwide

FEATURES

Be Inspired by the Natural Beauty of Rammed Earth

Why Rammed Earth?
img24

Stunning Aesthetics

img20

Energy Efficiency

img24

Reduced Energy Consumption

img20

Reduced Emissions

A natural living environment that brings serenity, texture, sustainability and beauty to buildings and their residents. Rammed earth is a construction material which is architectural in itself. With the groups experience of over 30 years we work closely with owners and architects to have rammed earth walls constructed to spec. Rammed earth adds form and function to its environment and grounds buildings into their landscape. Building technology in this century calls for sustainability combined with aesthetic appeal. Rammed earth is clearly a material which provides both.

View Our Portfolio

clients

Testimonials

Frequently Asked Questions

What is rammed earth?

Rammed earth can be defined as a formed and compacted earth wall.

How is rammed earth made?

Rammed earth walls are made on site, using specialized formwork that is erected along the concrete slab or footing where the wall is designed to be situated. Earth, cement, water and waterproofing admixtures are blended to a damp consistency then compacted in layers inside the formwork. The following day the formwork is stripped to reveal the new rammed earth wall.

What are rammed earth houses?

Rammed earth buildings are made using predominately rammed earth walls.

How thick are rammed earth walls?

Most rammed earth walls have a thickness of 300mm for solid un-insulated, or 450mm for insulated.

What are insulated rammed earth walls?

Insulated rammed earth walls use a 50mm Styrofoam or similar that is built in the centre of the wall to create an insulated barrier to prevent temperature transfer into or out of the building.

What are the benefits of rammed earth?

Rammed earth buildings are increasingly popular for a few reasons. Firstly, they have a uniquely natural appeal unlike most manufactured wall building products. They are incredibly solid in appearance and give buildings a sense of grounding and honesty. Secondly, if rammed earth buildings are carefully designed, they can minimize the need for excessive heating and cooling. Design of rammed earth buildings needs to consider aspect to allow winter sun into the main living areas. Good design also needs to minimize western openings to prevent afternoon summer sun from entering. Earth Structures Group also suggests eave overhangs on the north side of buildings (in the Southern Hemisphere and south side in the Northern Hemisphere) to prevent excessive summer sun from landing into the building. Thirdly, there is a sustainable benefit from using rammed earth walls. Rammed earth uses minimal processes to build. They are site-built thus minimizing the many energy-expensive manufacturing processes of brick, concrete or steel-clad walls. When these three elements of rammed earth are considered there are many benefits from using rammed earth as a walling alternative for many buildings.

Why does Arctic use 316L stainless steel for their water tanks?

The two disadvantages of rammed earth are: Firstly, if the proposed building is difficult to access it can make the construction process slow and at times impossible to build. Small, inner-urban sites may not allow for rammed earth to be built. Rammed earth is typically better suited to larger urban, rural or commercial sites. Secondly, rammed earth suits simple, straight wall design. Complex, curving shaped rammed earth walls are slow to form and can result in added time on site and excessive expense.

How are rammed earth walls built?

The process of constructing rammed earth walls begins with materials such as road base aggregate and bagged cement being delivered to site and stockpiled in a convenient place beside the proposed building. Next, specialized formwork is erected along the concrete slab or concrete footing edge according to the building design. Rammed earth walls are built as a series of interlocking monolith panels, each panel allowing for door or window openings. Corners are built as entire sections. Panel lengths cannot exceed 4 metres between control joints to minimize the risk of shrinkage cracking. Next, the materials are blended on a mixing pad adjacent to the building, using a skid-steer loader. The materials are blended dry then water is added until it becomes a damp consistency. Next the damp, blended earth material is rammed into the formwork using pneumatic compactors driven by an air compressor. The material is compacted in layers up to a height of 600mm, then a further 600mm layer of formwork is fixed in place and the ramming process repeated until the total wall height is achieved. The formwork is stripped the following morning to reveal the new rammed earth panel. The process of building the next panel is repeated until the entire wall structure is finished. Rammed earth wall panels take between two to six days to dry depending on the ambient climate. Roof and adjacent wall structures can be fastened to the walls after a week of construction.

Where did rammed earth originate?

History suggests that rammed earth was used as one of the earliest non-nomadic walling systems, potentially in the Tigris-Euphrates plains of Persia. Rammed earth requires formwork, so it is likely that some simpler earth walling methodologies like cob of mud brick were used first. The rammed earth walls provided security against roaming wildlife and a thermally ideal shelter in hot climates. Rammed earth spread throughout The Middle East, North Africa, Central Asia, the Indus Valley and into China and was a staple building method (with mud brick or adobe construction) for millennia.

How durable is rammed earth?

Rammed earth can last indefinitely so long as there are proper capping over wall top surfaces and so long as the base of the walls are a minimum 75mm up from the surrounding ground, to prevent rising damp. The walls are impact proof, will withstand rain damage, can be pressure washed if they are marked with mud, pen, scuffs from boots etc.

How are electric or data cables placed within rammed earth walls?

Earth Structures Group place 25mm conduits and metal wall boxes on which power points, lights switches and data points can be fastened. The plastic conduits extend to the tops of the walls and electricians can feed their cables and wires down to the boxes below after we leave.

Can rammed earth walls be repaired if they are damaged?

In most cases, damage can be repaired using the same blended mix as the walls. Earth Structures Group provides clients with a maintenance manual upon completion of the wall construction. The group members can be contacted for any repair work (there is surprisingly little call for it)